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Desert Chica

Southern Arizona Blogger

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Baymax Costume

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September 13, 2023 · Karen · 7 Comments

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Who else is excited about Disney’s new movie, Big Hero 6? Quinn has been counting down the days until we can see it. It’s October and costume season, so I though I would surprise him with a cute Baymax sweatshirt hoodie.  Add red pants and you have an easy DIY Baymax costume. 🙂

DIY BayMax Costume

This costume is actually easier than our DIY Olaf costume because its simply a red sweatshirt (which I think is easier to buy) and a few pieces of felt. No pipe cleaners or special carrot nose required!

plan out baymax costume

Baymax Costume Materials

  • Red Sweatshirt – it needs a hood but you can go with a pull over or zip up
  • 2 pieces of purple felt – standard size (29¢ at Michaels)
  • 1 piece of red felt – standard size
  • 1 piece of white felt – standard size
  • 1 piece of black felt – standard size
  • needle & thread or fabric glue if you want to go that way….

I started by having Quinn try the sweatshirt so I could mark where I needed to attach the felt.  Then I pulled up a picture of Baymax and matched up the design as best I could.

I found a standard piece of felt was the right width for us and then I could simply fold the corners in to create the sides.

plan Baymax costume

Now you could get away with fabric adhesive or hot glue but I opted to just sew the felt. I think it’s more secure AND I still get do-overs if I’m unhappy with the placement… glue is usually more permanent!

Sewing is also the way to go if you are only using a red sweatshirt to temporarily make a costume, remove the stitches and you are back to a plain (boring) red sweatshirt.

red triangles for baymax costume

The ears are simple red triangles, I actually cut out a square and folded it in half so it would have a little more substance than just a single triangle of felt. Add purple circles at the shoulders, wrists and ears.

baymax costume mask

The eye mask portion was a little tougher. On my first attempt (so glad I didn’t use glue), I simply sewed the face mask to the top of the hood. It was cute but stuck straight out like a visor (Elliot’s demonstrating it above).

baymax costume eyes

My next attempt worked a lot better. I cut out a new white eye mask with a longer top part. This allowed me to sew the top edge of the mask on the inside of the hood. If you don’t want to freehand the mask, use the mask template I made from a Baymax picture.

Easy DIY baymax costume x

The end result is a super cute Baymax sweatshirt that can easily be used as a Baymax costume if you added red sweat pants!

 

Q insisted on his soccer ball when I took pics of him in his #MeetBaymax sweatshirt, I didn’t understand why until I saw him reenacting the scene from the #BigHero6 trailer! Silly, smart kid!

A video posted by Karen (@karenheffren) on Oct 10, 2014 at 8:18am PDT

Check out this Big Hero 6 Trailer, it shows the silly scene Quinn is reenacting above.

Quinn is actually going as Emmet for our LEGO Movie family costume theme but I know this cute sweatshirt will get a lot of use when our weather finally cools down!

Baymax playing soccer #BigHero6 #MeetBaymax

Big Hero 6 Ideas

  • Hiro Hamada Costume
  • Big Hero 6 Printable Coloring Pages and Activities
  • Baymax Easter Eggs
  • Big Hero 6 Chex Mix
  • Baymax Rice Krispie Treats
  • Baymax Cookies
This post was originally published October 22, 2014

Disney, DIY Costume

Previous Post: « DIY Han Solo Belt and Holster
Next Post: DIY Toy Story 4 Duke Caboom Costume For Kids and Adults »

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Comments

  1. Ashley says

    October 23, 2014 at 11:31 am

    This is adorable! And so easy, too. Definitely pinning this for later!

    Reply
  2. Carrie with Children says

    October 23, 2014 at 12:57 pm

    SO super cute. I love it – and woohoo for easy too!

    Reply
  3. Amy Barseghian says

    October 24, 2014 at 9:36 pm

    SO adorable! I love how easy your kids are – they go along with everything.

    Reply
  4. Shannan says

    October 27, 2014 at 8:45 am

    So cute! Love that is both easy to make and looks awesome!

    Reply
  5. Kate - Catching Up With Kate says

    October 29, 2014 at 1:50 pm

    this is SO cute! i am already working on a Disney costume round up for next year – our son might just have to be this next year!

    Reply
  6. Kim says

    October 26, 2015 at 11:23 am

    Thank you for this walk-through / break down to make the jacket. My son is going to be Baymax for Halloween, and I used this as a guide, adding the red pants and wings. It came out great and I’ve gotten so many compliments!

    Reply
    • Karen says

      October 26, 2015 at 11:44 am

      Awesome! I’m so glad I could help and I totally appreciate you letting me know. I love hearing from fellow costume makers 🙂

      Reply

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Hi! I’m Karen.

I'm a mom to two boys, Arizona native, and travel lover. Desert Chica is my place to share a peek into our life and the easy and inexpensive costumes, crafts and desserts I like to make. “If I can do it, anyone can!” Learn more about me here.

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