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Desert Chica

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DIY Overwatch Genji Costume

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September 7, 2023 · Karen · Leave a Comment

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Teens and tweens tend to obsess over video games and my two sons are no different. So it didn’t surprise me when my youngest son ask me to make a DIY Genji costume from the video game Overwatch.

Pin this DIY Genji costume idea with tips to make a Genji Helmet/mask and sword scabbard

I have to be honest, just like with Fortnite I had a learning curve when trying to design this Halloween costume. In fact this Overwatch costume seemed even harder because there seemed to be several versions of the character. This made it a little hard to create an Overwatch Genji costume.

Overwatch Genji Costume

As usual, I was just overthinking it. Our Genji costume ending up being a mixture of various character and retail costumes I found online. I think it’s mostly inspired by Overwatch 2.

The inspiration and start of the Genji costume was a Genji costume shirt I found at a local thrift store. As soon as Elliot saw it, he asked me to buy it and make him a costume to go with it.

We actually shortened the XL Genji costume shirt a little (too much) so it wouldn’t look like a dress on him.

We already owned a long sleeve gray shirt with hood to wear underneath it. You could just combine the two and buy a Genji costume hoodie.

Genji Costume Details

  • Genji costume shirt
  • Hooded long sleeve gray shirt
  • Gray pants hemmed to the knee
  • Knee high black socks
  • Gray gloves and black shoes
  • Genji mask
  • Genji sword with DIY scabbard

I shortened a pair of gray sweat pants to the knee and we already owned tall black soccer socks, gray gloves and black shoes.

Genji Helmet

I might have splurged on a Genji mask but there wasn’t any available separate from the costume jumpsuits so close to Halloween. So we had to improvise and I was quite happy with how it turned out.

The old mask gave our Genji mask a 3D base that kept our craft foam design from fitting flat against his face

We upcycled an old Power Ranger mask into a Genji costume mask. I found the blue mask at a local thrift store and the first thing I did was spray paint it gray.

We cut the visor section of the mask using a Dremel tool for better visibility on our updated one. I also lengthened the head strap so it would fit the big head of my tween better. 😀

Enlarge and print a Genji helmet picture to use as a template when cutting out the Genji mask design

I found a picture of a Genji mask online that I used as a template. First, I enlarged the image and traced it on to the craft foam before cutting it out. I used plastic from a transparent green folder for the visor on the new mask design. I hot glued the green plastic to the craft foam and then the craft foam to the old mask. Voilà a simple Genji Mask for just a few dollars.

The old Halloween mask gives our Genji craft foam dimension so it doesn’t fit flat against his face

Genji Sword and Scabbard

We splurged on a Genji sword, or I should say my son did. He used his allowance to buy one online. We worked together to create the scabbard

toy sword in plastic scabbard
We embellished an old black sword scabbard with black duct tape and craft foam to lengthen and strengthen it.

My son already had an old black scabbard from a smaller sword. It split a little as we put the Genji sword in it but it ‘almost’ worked. So we wrapped the split in black duct tape and then added black craft foam at the top to make the scabbard long enough to the contain the blade.

I used wide gray ribbon to create a shoulder strap with extra loops to hold the Genji sword scabbard

We then used wide gray ribbon from my craft stash to create a shoulder sling for the scabbard. I did use my sewing machine to add a couple loops to hold the sword but honestly if I did it again, I might have just used duct tape. Instead we used hot glue to keep the scabbard more secure to the loops.

We had to hot glue the sword scabbard to the fabric loops to make it easier for the sword be pulled out

How did we do? I was pleasantly surprised by how well it turned out! Maybe we will make another Overwatch costume next year.

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This post was originally published November 1, 2021.

DIY Costume

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Hi! I’m Karen.

I'm a mom to two boys, Arizona native, and travel lover. Desert Chica is my place to share a peek into our life and the easy and inexpensive costumes, crafts and desserts I like to make. “If I can do it, anyone can!” Learn more about me here.

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