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Desert Chica

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Toy Story Forky Costume

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August 2, 2023 · Karen · 2 Comments

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I have to admit making a Forky costume from Toy Story 4 was harder than I thought. The character is difficult to translate into a human form but what we did make turned out pretty cute.

I was pretty happy with my DIY Forky mask I already made, so I figured I’d give the DIY Forky costume a try. Creating a plastic spork costume with giant pipe-cleaner arms was challenging but I knew I could do it!

Pin this post if you want to make an easy Forky Costume with different DIY options for the fuzzy pipe cleaners arms

Forky Halloween Costume Ideas

Besides being a little awkward, figuring out how to make Forky’s red pipe cleaner arms was the most difficult. I didn’t have any luck finding giant-sized pipe cleaners, so my first thought was lots of red plastic leis attached to the arms and across the chest. I didn’t go that route but I found some other interesting ways to pull off a Forky outfit.

Toy Story Forky Costume #1: Red Scarf/Shrug

Forky Costume idea featuring a red cardigan or shrug to simulate pipe cleaner arms.

I didn’t find red leis as easy as I though but I did find the perfect weird red scarf shrug thing at a thrift store, so that’s what I went with. The thing is, I didn’t love how it turned out.

So I brainstormed a few more ideas. I am sharing all the ideas because everyone’s opinions are different and the materials you have available will also vary. May I present four different ways to make a Forky costume, pick the version you like best, or the costume you can make the easiest.

Toy Story Forky Costume 2: Red Christmas Garland

Toy Story 4 Forky Costume
Dig through your Christmas box and use red garland for Forky’s arms.

Red Christmas garland is a simpler alternative to the scarf or shrug idea, it can be pretty inexpensive to buy and you may already have some you can use in your Christmas decorations. Then you just need to do a few quick stitches to tack the garland across the chest and down the sleeves of a long-sleeve white shirt.

white shirt with red garland
A white long sleeve shirt is key to making a Forkey Costume.

Toy Story Forky Costume3 : Red and White Shirts

Forky Costume
Attach long sleeve red arms to a white shirt for this Forky costume idea, red felt could work here too.

This was Elliot’s favorite version of the Forky costume. I combined a long sleeve red shirt with a long-sleeve white shirt. Swapping out the white sleeves for the red sleeves. Then I cut out a big piece of the red fabric and sewed it across the front of the shirt. A sewing machine would make this easy but it didn’t take too long for me to do some quick hand stitching either.

red sleeved attached to white shirt
Turn the shirt pieces inside out and hand stitch the red arms to the white t-shirt.

Toy Story Forky Costume 4: Red Shirt

This Forky costume version is obviously the easiest to create. We just used a long sleeve red shirt we already owned. This would be a simple Forky Disneybound idea for the parks too!

Forky Mask and costume
The easiest Forky costume shirt is just a simple red one. It’s not perfect but super easy rarely is.

How to Make a Toy Story Forky Costume

There are a few more Forky costume details besides the red pipe cleaner arms. Start by making your own DIY Forky mask with a few craft materials. After I published the original tutorial I made a 2nd mask that was significantly bigger without a printed template.

The shapes are fairly simple so it’s pretty easy to freehand the design, just take a look at my tutorial first before you start making it. The key difference is I attached a paint stirring stick on the back for a handle. The mask was too big to attach an elastic head strap.

You may think giant googly eyes would be fun to attach but then you won’t be able to see when you wear the Forky character mask. You can also just buy a Forky Mask.

Creating a large Forky Mask
Trace a forky face shape on to poster board to create an oversized mask
Forky Mask Craft
Add paint details for his big blue smile and red eye brow, mesh eyes and a wood stick handle to complete the Forky character mask.

You will also need red gloves, white pants (and possibly a long sleeve white shirt depending upon which Forky costume version you are making) and tan shoes. We had some off-white converse that worked out pretty well. I printed a rainbow graphic on sticker paper and stuck it on to Forky’s left shoe.

Rainbow sticker on tan shoes
Add a rainbow sticker detail for Forky’s feet/shoes.

Forky Costume Materials

  • DIY Forky Mask or buy a Plastic Mask
  • White pants
  • Long sleeve white shirt (or white jumpsuit)
  • Red garland, red shrug, or a red shirt (depends on which Forky version you choose)
  • Rainbow sticker
  • Red gloves

Of course, the 5th option is from Amazon, there’s even fun forky shirts

4 different version of a Forky Costume

And once I made a Forky costume, I had to make the other new awesome character from Toy Story 4, Duke Caboom!

DIY Forky Costume
Forky Costume with red long sleeve arms.
Toy Story Forky costume
Forky cosplay using red Christmas garland.
DIY Forky Costume
Forky cosplay using a red sweater/shrug style top.
Boy wearing a Forky Costume
A plain red t-shirt also works for a simple Forky disneybound.

More Toy Story Ideas:

We have a few more Toy Story Halloween costumes and fun ideas below. While Forky was a secondary character in the Toy Story movies, he did become good friends with Woody, so a Woody and Forky costume pair would be super appropriate.

I may need to add a Bo Peep costume and Buzz Lightyear costume to round out our Toy Story crew.

  • Duke Caboom Costume
  • DIY Woody Costume
  • Toy Story Disneybound including Jessie and Alien ideas
  • More easy Toy Story Costumes
  • Toy Story 4 Forky Cupcakes
  • Toy Story 4 Coloring Pages
  • Duke Caboom Toy Story Pumpkin idea
This post was originally published July 23, 2019.

DIY Costume

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Comments

  1. Missy says

    October 25, 2024 at 6:23 pm

    Thanks for all of the ideas for the costume and the mask tutorial. I’m going to use red party streamers for the pipe cleaner arms. This is such a fun, easy costume! Happy Halloween 🎃

    Reply
    • Karen says

      October 31, 2024 at 8:29 pm

      That’s a great idea! I’m so glad I could help with inspiration.

      Reply

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Hi! I’m Karen.

I'm a mom to two boys, Arizona native, and travel lover. Desert Chica is my place to share a peek into our life and the easy and inexpensive costumes, crafts and desserts I like to make. “If I can do it, anyone can!” Learn more about me here.

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